HexAuFoil® ultra-small hole gold grids

Improve every image with our revolutionary, optimized, ultra-small hole support geometry.

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What is unique to HexAuFoil?

With it's revolutionary small-hole, all-gold design, it allows for virtually-movement free imaging creating zero dose reconstructions for the first time. HexAuFoil's unique high-density, hexagonal design and improved stability means less re-focusing and faster data collections.

HexAuFoil is ideal for cryo-EM scientists in industry or academia looking to maximize output of high-quality reconstructions for SBDD and academic research.

Over the last decade, the increasing use of cryoEM has driven a demand for ever higher quality data. One source of information loss and map quality reduction is particle movement. While data processing can reduce the effect of this issue, novel sample preparation techniques can eliminate it. Investigations by the team led by Dr Chris Russo at MRC Laboratory of Molecular Biology, Cambridge were able to conclude that a key factor was reducing the size of the holes on a grid to 300 nm: roughly 10 times the desired 30 nm ice thickness. Delivering holes this small required the development of a completely new manufacturing process, and led to the launch of HexAuFoil® ultra-small hole gold supports: invented at the MRC LMB, and commercialized by Quantifoil, part of SPT Labtech. 

The new process not only delivered movement-free imaging (as illustrated below), but also a step-change in grid specification, with hole diameter variation as little as 10 nm, and grid bar and thickness similarly controlled. The unrivaled consistency of HexAuFoil leads to consistently thin ice: ice variation across a dataset can be as little as 1%, at a thickness of 35 nm +/- 7 nm.  Other processing parameters show similar improved consistency, resulting in simpler data processing. Taken together, these benefits enable high quality, high resolution datasets to be collected with as few as 400 movies, despite the smaller holes meaning fewer particles per movie. Finally, the consistent ice means that a much larger number of holes in each hexagon can be collected, and this combined with the unique densely-packed hexagonal design results in data collection times can be as much as halved. 

With better data, faster, in a small number of images, we are proud to say HexAuFoil delivers better data every image.

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Relative ice thickness plot for apoferritin data collected on a HexAuFoil grid. (Plot produced using CryoSPARC).
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CTF plot for apoferritin data collected on a HexAuFoil grid. (Plot produced using CryoSPARC). 
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Comparison of particle trajectories for data collected (on the left) on UltrAuFoil and (on the right) HexAuFoil. (Plot produced using CryoSPARC)

 

 

Rectify have moved all projects to HexAuFoil going forward, because of the gains in quality and throughput” – Bharat Reddy Senior Scientist at Rectify Pharmaceuticals

Achieving better images with HexAuFoil®: How to get the most from data collection with ultra-small hole gold films

Watch our recent webinar to discover the optimum sample preparation protocols, microscope settings, and data collection parameters to get the best results from these unique grids.

HexAuFoil Grid Production

Traditionally support foils are manufactured separately and floated onto bare TEM grids. In contrast, HexAuFoil® grids are manufactured as a single unit by a novel process based on a method originally developed by Dr Chis Russo, MRC LMB.

Pristine wafer

Off-phase lithography used to create 4 inch wafers. Each wafer has approximately 600 grids with 290 nm round holes with 300 nm separation in a hexagonal array.

Pristine wafer
Cryo-evaporator

Copper/gold evaporation onto wafer at liquid nigtrogen temperatures. Up to 5 wafers/day.

Moorfield evaporator-1

 

Gold electroplating

Up to 1 μm/15 mi.

Electroplating
Release from wafer

Strong, hot base to etch silicon wafer away.

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Piranha

Removes non-gold contamination from grid.

Piranha clean

 

Grid rinsing
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Thoroughly dried
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Quality control

Every grid inspected by light microscopy. Batch level TEM and SEM inspection

Imaging

 

grid sizes

More questions?

We have had lots of questions around how to get the most from HexAuFoil® ultrasmall hole gold sample supports. Check out our FAQs and recent webinars to get all the information you need around HexAuFoil.

HexAuFoil FAQs >

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